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2001-2007 GM K2500 HD wheel
9" Long Travel Coilover Conversion
A. Tubular Coilover bucket w/ 1/4" thick steel frame plate
B. Dirt Logic 4.0 Coilover w/ Reservoir
C. Billet Sway bar Links w/ Heims
D. Tubular Upper Control Arms w/ 1" Uniballs
E. Boxed and Plated Lower Control Arms w/ HD Ball Joints
F.
Reduced Offset Steering Knuckes
G.
High Arched Lower Control Arm Crossmenbers
H.
Differential Skid Plate
I.
Solid Mounted Impact Struts
J.
Double Quad Layer Limiting Straps
K.
Stainless Steel Braided Brake Hoses

9" LONG TRAVEL SYSTEM
• Wheel travel- Front - 12”, 30% increase over stock.
Rear- 14” , 40% increase over stock
• Vehicle Compatibility Stock vehicles and vehicles with previously installed Fabtech 8” Systems
• Track Width Extended length upper and lower control arms with replacement offset steering knuckles keeping track width to a minimum
• Control Arm Pivots- Upper Tubular Control Arms include preinstalled 1” Uniball Lower Boxed Control Arms feature preinstalled Heavy Duty Ball Joints Upper and Lower Arm pivot on the frame with greasable Delrin bushings

• Impact Struts are a solid bar construction without bushings, eliminating flex and transfer suspension impact throughout frame.
• Oversized tie rod assemblies allow increased wheel travel without bind
• Heat treated extended length axle shafts provide increased strength and allows for greater wheel travel
• Quad layer Limiting Straps control front suspension travel
KIT
9” COMPLETE LONG TRAVEL SYSTEM

K2500HD Long Travel Front System After extensive testing in rigorous offroad conditions Fabtech releases the much awaited GM K2500HD Long Travel Coilover Conversion system. The system features extended length upper tubular control arms and lower boxed style arms to properly support the load of the Dirt Logic 4.0 Coilover shock. The upper arms feature 1” uniballs while the massive lower arms come with preinstalled heavy duty ball joints. Arms are 1” longer than stock and track width is kept to a minimum with newly designed offset steering knuckles. Unique to this new application is our Dirt Logic 4.0 Coilover shock with a 4” OD remote reservoir system for exceptional performance. The Dirt Logic 4.0's attach to a heavily gusseted tubular Coilover shock bucket for solid support. System includes quad layer Limiting Straps, Bump Stop bracketry, 4340 Front Axles Shafts, Billet Sway Bar links and more. This system will provide 12” of wheel travel without bind. For extreme offroad use we offer an optional Dirt Logic 2.25 Hydraulic Bump Stop system along with a Long Travel rear suspension system.

Applications include a system for stock vehicles or a retro fit system for previously installed Fabtech 8” Performance systems.

SUSPENSION SUSPENSION

2006-07 CLASSIC K2500HD
In the model year of 2006 GM introduced new upper control arms on K2500HD's. The new factory upper arms are much thinner and lighter than the previous design and therefore will not properly support the load of a dual shock mounting application. Fabtech has addressed this with a Dual Shock System that includes replacement upper control arms constructed of 1.5 OD DOM tubing with urethane frame pivot bushings.

hd

HD REAR SOFT RIDE LONG TRAVEL LEAF SPRINGS & HANGER SYSTEM
This rear system was originally developed to compliment our front Coilover Conversion system to provide increased rear suspension travel with a smooth ride for both on and offroad use. The installation of the Soft Ride Leaf Springs will provide similar ride quality enhancements when used with our 6” and 8” Performance systems.

The rear Soft Ride Leaf Springs are a 5 leaf pack with nylon glide pads between each leaf and come with a small bottom overload leaf. These springs will provide increased travel with a smoother ride as compared to the stock leaf springs. Please note that the factory load carrying capacity will be reduced with the use of the Soft Ride Leaf Springs.

Our rear leaf spring Hanger Brackets are constructed of 1 /4” thick steel and directly replace the factory units. They will provide 3” of lift without affecting the ride or load carrying capacity of the vehicle.

For 6” lift applications the installation of the Soft Ride Leaf Springs will level the vehicle. On vehicles equipped with our 8” Performance System the installation of the Soft Ride Leaf Springs and 2” Lift Block will level the ride height of the vehicle. For vehicles that have the 8” Coilover Conversion System will require the Soft Ride Leaf Springs and the Spring Hanger System.

kit 6" 4WD PERFORMANCE SYSTEM
The first HD system to hit the dirt was our 6" system clearing 35" tall tires. Lift is accomplished via one-piece cast drop down steering knuckles attaching to heavy-duty 1/4" thick, high arched lower control arm crossmembers with an integrated differential skid plate. Front and rear crossmembers are connected via tubular support tubes to provide additional front suspension rigidity.
kit 8" 4WD PERFORMANCE SYSTEM
The 8" system boast the same features as the 6" HD system but with more lift and super trick upper tubular control arms. The new upper control arms feature integrated multiple shock mounting tabs should you desire the optional dual shock system, for the ultimate in dampening capabilities. Rear lift is accomplished via a 4" block and add a leaf system with rear bump stop brackets.
 2001-07 GM Classic K2500HD
9” Long Travel Complete System W/ Block Add-A-Leaf (1)(2)(3)(8)
 Use 33/1250R17 tires w/ 17x8 wheels w/ 4 1/2” BS w/ minor trimming
 
 1  K1022  Kit Reference Number w/ Performance Shocks
 
 1  K1022D  Kit Reference Number w/ Dirt Logic Shocks
 
 1  FTS21033BK  Front Component Box FT21049I
 1  FTS21036BK  Block & Add-A-Leaf System FT21036I
 
 Order below Rear Performance or Dirt Logic Shocks
 2  FTS7266  Performance Rear Shock  
 2  FTS80006  Dirt Logic 2.25 Rear Resi.  
 
9” Long Travel Complete System W/ Long Travel Rear (1)(2)(3)(8)
 Use 37/1250R17 tires w/ 17x8 wheels w/ 4 1/2” BS w/ minor trimming
 
 1  K1023D  Kit Reference Number
w/Dirt Logic Shocks & Rear Leafs
 
 1  FTS21033BK  Front Component Box FT21049I
 1  FTS21037BK  Leaf Spring & Hanger System (4) FT21046I
 2  FTS21045  Dirt Logic 2.25 Resi Shocks  
 
9” Long Travel Retro-Fit to Current 8” System (1)(2)(3)(6)(8)
 Use 37/1250R17 tires w/ 17x8 wheels w/ 4 1/2” BS w/ minor trimming
 
 1  FTS21049BK  Front Component Box FT21049I
 
 2001-2007 Chevrolet/GMC K2500HD P/U - Classic and New Body Style
6” Performance System(3)(4)(5)(10)
 Use 315/75R16 tire w/ 16x8 wheels w/ 4 5/8” BS w/ minor trimming
 Use 315/70R17 tire w/ 17x8 wheels w/ 4 5/8” BS w/ minor trimming
 Use 325/65R18 tire w/ 18x8 wheels w/ 5 1/2” BS w/ minor trimming
 1  K1014  Kit Reference Number w/Performance Shocks
 1  K1014D  Kit Reference Number w/ Performance Shocks
 1  FTS21008BK  Component Box 1 FT21008
 1  FTS21009BK  Component Box 2  
 Order below front & rear Performance or Dirt Logic Shocks
 2  FTS7191  Performance Front Shocks  
 2  FTS7333  Performance Rear Shocks  
 2  FTS81017  Dirt Logic 2.25 Front Non Resi  
 2  FTS81018  Dirt Logic 2.25 Rear Non Resi  
 
 2001-2007 Chevrolet/GMC K2500HD P/U Classic Only
8” Performance System(1)(2)(3)(5)(10)
 Use 37/12.50R17 tire w/ 17x9 wheels w/ 4 5/8” BS w/ minor trimming
 Use 355/65R18 tire w/ 18x9 wheels w/ 5 1/2” BS w/ minor trimming
 1  K1015  Kit Reference Number w/ Performance Shocks
 1  K1015D  Kit Reference Number w/ Performance Shocks
 1  FTS21011BK  Component Box 1 FT21011
 1  FTS21012BK  Component Box 2  
 1  FTS21013BK  Component Box 3  
 Order below front & rear Performance or Dirt Logic Shocks
 2  FTS7192  Performance Front Shocks  
 2  FTS7266  Performance Rear Shocks  
 2  FTS81020  Dirt Logic 2.25 Front Non Resi  
 2  FTS81021  Dirt Logic 2.25 Rear Non Resi  
 
 2001-2007 GM Classic K2500 NON HD K2500 Suburban/ Avalanche / K1500HD 4WD With  Standard Shocks
6” Performance System(3)(5)(10)
 Use 315/75R16 tire w/16x8 wheels w/ 4 5/8” BS w/minor trimming
 Use 315/70R17 tire w/17x8 wheels w/ 4 5/8” BS w/minor trimming
 Use 325/65R18 tire w/18x8 wheels w/ 5 1/2” BS w/minor trimming
 1  K1016  Kit Reference Number w/ Performance Shocks
 1  FTS21008BK  Component Box 1 FT21008
 1  FTS21010BK  Component Box 2  
 2  FTS7191  Performance Front Shocks  
 2   FTS7333  Performance Rear Shocks  
 
 2001-2007 GM Classic K2500 Suburban / Avalanche 4WD With Auto Ride
6” Performance System(3)(5)(10)
 Use 315/75R16 tire w/16x8 wheels w/4 5/8” BS w/minor trim
 Use 315/70R17 tire w/17x8 wheels w/4 5/8” BS w/minor trim
 Use 325/65R18 tire w/18x9 wheels w/5 1/2” BS w/minor trim
 1  K1017  Kit Reference Number w/ Performance Shocks
 1  FTS21008BK  Component Box 1 FT21008
 1  FTS21010BK  Component Box 2  
 1  FTS51008BK  Auto Ride Shock Kit FT51008I
 
2001-07 GM Classic K2500HD Long Travel Accessories
 Front Hydraulic Bump Stop
 1  FTS91002BK  Frt. Hyd. Bump Stop System FT91002I
 
 Rear Hydraulic Bump Stop (11)
 1  FTS91003BK  Rear Hyd. Bump Stop System FT91003I
 
 Rear Long Travel Leaf Pack
 2  FTS41004  Rear Leaf Pack 4” Lift (4)(5)  
 1  FTS1500UBK  U-Bolt Kit  
 
 Rear Spring Hanger System
 1  FTS21031BK  4” lift Hanger System FT21031I
 
 Rear Long Travel Dirt Logic Shock(7)
 2  FTS80045  Dirt Logic 2.25 Rear Resi  
 
ACCESSORIES
 Tie Rod System
 1  FTS71002  GM Tie Rods(2)(8)(11) FT71002I
 6" Multiple Shock System w/upper a-arm 2005-06 C/K2500HD (9)(10)
 1  FTS51009BK  6” Dual Shock System W/ Upper
 A-Arm
 
 Order Below Performance or Dirt Logic Shocks
 4  FTS7052  Performance Front Shock  
 4  FTS80016  Dirt Logic 2.25 Front W/ Resi.  
 6” Multiple Front Shock System 2001-04 Classic (2)
 1  FTS51002BK  2001-06 GM K2500HD FT51003I
 Order 4 Performance or Dirt Logic Shocks below
 4  FTS7052  Performance Shocks w/6”
 4  FTS80016  Dirt Logic 2.25 w/ Resi w/6”
 8” Multiple Front Shock System 2001-07 Classic (2)
 1  FTS51003BK  2001-06 GM K2500HD FT51003I
 Order 4 Performance or Dirt Logic Shocks below
 4  FTS7129  Performance Shocks w/8”
 4  FTS80019  Dirt Logic 2.25 w/ Resi w/8”
 Optional Rear Dirt Logic Shocks
 2  FTS80018  Dirt Logic 2.25 w/Resi w/6”
 2  FTS80021  Dirt Logic 2.25 w/Resi w/8”
 Steering Stabilizer
 1  FTS8004  2001-06 GM K2500/HD Single
 1  FTS8010  2001-06 GM K2500/HD Dual (6) FT8010I
 Optional Rear Systems(2)
 For use w/ 6" Performance Systems
 2  FTS41004  Rear Leaf Spring (14)
 1  FTS15004BK  Leaf Spring Box Kit
 For use w/ 8" Performance Systems
 2  FTS41004  Rear Leaf Spring (14)
 1  FTS21035  2" Block & U bolt Kit FT21035I
 For use w/ 9" Coilover Systems (Order 1 of the below systems)
 1  FTS21036BK  Block & Add a Leaf System FT21036I
 1  FTS21037BK  Leaf Spring & Hanger System (14) FT21037I
 3" Rear Leaf Spring Hanger System (2)(4)
 1  FTS21031BK  Spring Hanger Brackets FT21031I
 Desert Guard
 1  FTT10036BK  2001-2002 GM K1500HD/K2500HD FT21036I
 1  FTT10037BK  2003-2005 GM K1500HD/K2500HD FT21037I
 Traction Bars
 1  FTS61002BK  2001-06 GM K2500HD Crew Cab  SB (12)  FT61002I
 
TIE RODS
Extra large diameter replacement Tie Rod assemblies resist bending and breakage when running large tires offroad. Directly replaces OE units and attaches to the stock centerlink, with Fabtech suspension.
MULTIPLE FRONT SHOCKS
REAR AXLE TRACTION BARS
DESERT GUARD
STEERING STABILIZER
2001-07 GM Classic K2500HD Footnotes
 
 1. Requires welding, exhaust, and possible front drive shaft modification
 2. Must ship truck freight
 3. Fits K2500HD models ONLY
 4. Factory rear load carrying capacity will be reduced
 5. Must order FTS1500UBK u-bolt kit
 6. This system is for Fabtech 8” performance systems that have already been installed
 7. To be used with long travel rear leafs only
 8. For use on Models with 8.1 gas or 6.6 Diesel motors only
 9. System also fits 01-06 model C/K2500HD's
 10. System must be used on all 2006-up model 2500HD's & H2's
 11.For use with hanger and long travel leafs
Footnotes  
 1  Requires welding, exhaust, and possible   front drive shaft mods.  
 2  2500HD only. Will not fit Suburban, 1500HD or Avalanche.  
 3  May require drive shaft mods.  
 4  Possible exhaust modification for some 2004-05 models.  
 5  Will not fit vehicles with Quadrasteer.  
 6  For use w/ Fabtech suspension only and stock tie rods.  
 7  For use w/ lifted suspensions only.  
 8  For use w/ Fabtech suspensions only.  
 9  Some models may experience minimal loss in turning radius.  
 10  If vehicle is equipped with factory 17” wheels must use 17” or larger aftermarket wheels.  
 11  Will not work with Dual Steering Stabilizers.  
 12  Will not work with Rear Spring Hanger System.  
 13  Must ship truck freight.  
 14  Factory rear load carrying capacity will be reduced.  
3D Kit Viewer
GM K2500HD LONG TRAVEL COILOVER CONVERSION SYSTEM view kit small
  view kit large
BEAUTY
2001-06 GM K2500HD P/U
• Tire- 37/1250R17
• Wheel- 17 x 8 w/ 4-5/8” BS
01-06 GM K2500HD
• 8” PERFORMANCE SYSTEM
• 37/12.50R17 TIRES 17X9 WHEELS W/4 5/8” BACK SPACING
00-05 GM K2500 SUBURBAN
• 6” PERFORMANCE SYSTEM
• 315/75R16 TIRES 16X8 WHEELS W/4 5/8” BACK SPACING
 
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©2006 Fabtech Performance Suspensions
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